Aircraft Carbon Fiber Door Frame Mold for Integrated Complex Joints

This aircraft cabin door frame carbon fiber mold is dedicated to achieving integrated molding of complex connection points and stiffeners for door frames. It significantly enhances structural strength and safety while reducing assembly steps, serving as a critical component in aerospace lightweight design.

Aerospace & Defense:

• Aircraft main cabin door frames
• Emergency exit frames
• Cargo door frames
• Special hatch structural components
• Cockpit door frames
• Service hatch structures

• Complex Integrated Uni-body Forming: The mold design allows for single-shot molding of door frames that incorporate multiple curvatures, undercuts, complex attachment points, and internal stiffeners. This eliminates multi-part assembly, enhancing structural integrity.
• Enhanced Strength & Safety: The mold precisely controls carbon fiber lay-up orientation and curing processes, ensuring the frame's outstanding performance under high loads and fatigue cycles, meeting rigorous aviation safety standards.
• Accurate Interface Matching: With high machining precision, the mold guarantees exact geometric fit between the frame and the aircraft fuselage opening. This ensures perfect door sealing and functionality, minimizing installation errors.
• Advanced RTM/Autoclave Process Compatibility: The mold's optimized resin flow channels and venting systems efficiently support RTM or autoclave molding processes, ensuring thorough impregnation of complex internal structures.
• Mold Durability & Batch Consistency: The mold surface undergoes specialized hardening treatments, making it wear-resistant and creep-resistant. This ensures stability during high-volume production and guarantees high consistency across product batches.

We provide comprehensive custom services from carbon fiber product concept design, DFM (Design for Manufacturability) analysis, mold structural design, CNC precision machining, mold assembly and debugging, to final product trial and technical support. Our team of experienced engineers works closely with clients to transform your innovative ideas into high-performance actual products.

We strictly adhere to ISO 9001 quality management systems, with rigorous quality inspections at every stage, from raw material procurement to mold ex-factory.

We possess advanced metrology equipment and inspection protocols, ensuring every mold set meets design specifications and the highest industry standards, guaranteeing the flight safety of aircraft structural components.

As a professional composite mold factory, we leverage deep technical expertise, state-of-the-art manufacturing facilities, a highly experienced team, exceptional customization capabilities, and comprehensive after-sales support.

We are dedicated to providing high-quality, high-performance carbon fiber mold solutions to global clients. Choosing us means partnering with a reliable expert to ensure the success of your new carbon fiber projects.