UTrust Mould | New Energy Vehicle Battery Casing Lid Carbon Fiber Molds - Lightweight Sealing & Structural Safety Design

Keywords:

#NewEnergyVehicleMolds, #BatteryCasingMolds, #CarbonFiberBatteryEnclosures, #LightweightSealing, #StructuralSafety, #ElectricVehicleComponents, #UTrustMould

 Production Description:

Product Overview:

Designed specifically for the safety and lightweighting needs of new energy vehicle battery packs, this carbon fiber battery casing lid mold offers a solution with high strength, excellent sealing, and integrated structural design.

It effectively protects internal battery components, enhancing overall vehicle performance.

Applicable Fields & Typical Products:

Automotive & Motorsports: 

Pure electric vehicle battery pack lids, plug-in hybrid electric vehicle battery enclosures, fuel cell system protective covers, electric bus/truck battery module casings, etc.

Mold Features & Technical Advantages:

High-Strength Crash Protection:

The mold design focuses on the impact, puncture, and crush resistance of the battery casing lid.

This ensures effective protection of the battery module during collisions or accidents, enhancing passenger and vehicle safety ratings.

Achieving Superior Sealing Performance:

The mold precisely forms sealing grooves and bolt holes, with optimized dimensional tolerances, guaranteeing IP67 or higher-grade waterproof and dustproof sealing between the battery casing lid and the lower housing.

Internal Structure Integration:

Capable of single-shot molding of complex internal structures, such as battery module mounting brackets, cooling channels, internal stiffeners, and wire harness secure points, optimizing thermal management and significantly reducing component count.

Lightweighting & Volume Optimization:

Through precise fiber lay-up design and mold cavity control, the mold maximizes weight reduction for the overall battery pack (while meeting stringent safety standards), effectively extending electric vehicle range.

Thermal Management & Fire Compatibility:

Mold design can consider integrating thermal conductive paths or compatibility with fire-resistant materials, aiding internal battery pack thermal management and enhancing fire protection performance.

Customization Services & Project Support:

We provide comprehensive custom services from carbon fiber product concept design, DFM (Design for Manufacturability) analysis, mold structural design, CNC precision machining, mold assembly and debugging, to final product trial and technical support.

Our team of experienced engineers works closely with clients to transform your innovative ideas into high-performance actual products.

Quality Control & Certifications:

We strictly adhere to ISO 9001 quality management systems, with rigorous quality inspections at every stage, from raw material procurement to mold ex-factory.

We possess advanced metrology equipment and inspection protocols, ensuring every mold set meets design specifications and the highest industry standards, providing robust safety assurance for new energy vehicle batteries.

Why Choose Us?

As a professional composite mold factory, we leverage deep technical expertise, state-of-the-art manufacturing facilities, a highly experienced team, exceptional customization capabilities, and comprehensive after-sales support.

We are dedicated to providing high-quality, high-performance carbon fiber mold solutions to global clients. Choosing us means partnering with a reliable expert to ensure the success of your new carbon fiber projects.

How To Reach Us?

Company Name: Taizhou Huangyan UTrust Mould Co., Ltd.

Contact Person: Lucky Yolanda | B.D. Manager

Mobile Phone: +86 198 5860 4690

WhatsApp: +86 198 5860 4690

Email: sales5@utrustmould.com

Address:No. 36, Jinchuan Rd., Beicheng Industrial Area, Huangyan, TZ, ZJ, CN-318020.