SMC Compression Mold Negative Pressure Fan Housing Mould with Composite Material

Product Description

How To Control Quality For SMC Fan Housing Mould
The inspection covers many aspects, such as SMC fan housing mould intensity, compression, cooling system, rationality of guiding system, application of spare parts' specification, customers' machine selection and special requirement application, etc. All of these should be inspected in according with AOXUMOULD design standard.
1.Steel purchasing inspection:
There is strict inspection process and time control of spare parts purchasing, the parts' standardization, size precision, hardness of SMC fan housing mould material and material flaw detection and so on.
2.Processing quality control:
Control the size precisely, make self-inspection on each tooling spare parts in according to the requirements of drawing size and tolerance limits control. Only pass the inspection, can the spare parts delivered to the next working step. It is not allowed to make previous wrong work pieces inflow to the next tooling steps. For CNC milling, it needs strict auditing for procedures before tooling. After tooling, we will check up and control the precision by 3D coordinate measures. We have many measures: professional tooling technology training and machine maintenance; self-inspection of tooling work piece and acceptance check made by quality department; rational work shifts system and tooling control system.
3.Quality inspection of installation:
Make complete inspection on mould to ensure the structure consistence and spare parts standardized. Project manager and QC people should all take part in mould inspection under the company standard, and make sure the product quality. If mistakes are found, they can be corrected promptly. It also can prevent mistakes. In addition, we will simultaneously do independent standardization test on cooling system, hydraulic oil channel system and hot runner system.
3.Acceptance inspection on sample dimensions and mould size:
QC department should make product inspection and submit the test report within 24 hours after testing. Report should include full range test and analysis on product size, appearance, injection techniques and Physical Parameter. We use different inspection standard and tool for different products. In our labs, we do different test on high pressure injection, high speed injection, long time automatic running testing, and so on. QC department gives suggestions on the amendment and improvement for rejected product. We have accumulated abundant experience, which applies in production and offer good solutions for more and more customers. Along with our continuous improvement on equipment and measuring and test instruments, our product inspection tends to be more professional.
The Materials For Mould &. Final Piece
Steel material: C45, C50, P20, 718, 2738, H13, 1.2311, 1,2344, S136, Nak80, SKD61, etc.
Plastic material:PP, ABS, PA6(66), PE, PC, PS, PVC, etc
1.Steel suppliers:
ASSAB (Sweden), DAIDO (Japan), FINKL (America), AUBERT & DUVAL (France), GS (Germany), LKM (China)
2.Mould base suppliers:
DME, HASCO, FUTABA, LKM

3.Hot runner suppliers:
MOULD MASTER, Master TIP, HUSKY, HASCO, DME, YUDO, INCOE, THERMOPLAY
4.Standard parts suppliers:
DME, HASCO, NEAREST ANSI STANDARD, NEAREST DIN STANDARD, LKM
5.Plastic material suppliers:
6.Texture suppliers:
Mold-tech, Yick Sang, Tanazawa, etc.

Package &. Shipment
-After received the our SMC fan housing mould, you can see almost all mould parts with rust agent, and mould outside our worker also spread enough grease and oil. After that, we covered mould by film;
-Before you production, should use cleaning agent clear them, after you production need change other moulds to machine, then this mould inside should spray enough rust agent at least, outside if you won't mind then no need spread oil.
-Spray enough rust agent inside everyplace, and all the water pipe must push all water in and out as dry as you can.
-After all work done, please keep the mould closed.
When AOXUMOULD arranges shipment, we will ensure all clear and no rust, but protect SMC fan housing mould should be depend on customer after received mould. Please take care all of our mould made by steel, if not protect well, it easy to get rust.
Maintenance Specification For SMC Fan Housing Mould
Maintain the mould can be separated to 3 parts: before, during and after the production.
1.Before
Crud the dust, oil and rust of the mould, and remove the dirty on the surface before putting the mold inside the injection molding machine.
Use air gun or rag, detergent or alcohol to clean the oil on the mold surface.
Check the mold's cooling channel to ensure smooth water passage.
Check whether the arc on the mould gate sleeve is damaged, and whether there are any remaining foreign matter. If necessary, clean it up.
Moving parts: such as thimbles, springs, hydraulic cylinders, sliders. Check whether there is rust, bending, or fracture, and make sure the movement must be smooth.
2.During production
The moulds produced on the machine are inspected and maintained daily.
Check the mould guide post, guide sleeve, and sliders for damage and foreign matter on them, and refuel them once a day.
Clean the mould parting surface and the foreign matter in the exhaust groove, oil stains, and wipe it with air gun or rag, detergent or alcohol once a day.
3.Maintenance of mould after production
Inspect each part of the mold to see if there is any damage.
Clean the greasy dirt on the parting surface and the debris in the mold cavity, and spray with anti-rust agent.
Blow off the water remaining in the cooling water channel.
4.Precaution
Always wear labor protection supplies when maintaining the mould. Heavy objects must be operated with a crane. It is strictly forbidden to lift the mould directly by hand to prevent inquiry to the limb.
The rust prevention of the mold is necessary. After the mould is maintained, special attention should be paid to the rust prevention action of the mould. The remaining water in the water channel must be dried with an air gun.
Too much lubricating oil does not bring better lubricating effect, just the right amount.
When the mould is installed and maintained, pay attention to numbers and directions of the inserts and other components. Do not install them incorrectly. Check whether the screws are completely used up and tighten them diagonally when installing the screws.

Our Advantage
1.Good quality with Competitive price
2. Have rich experienced design and satisfy u!
3. We will help u quotation asap after get an inquiry from u.
4. Preparing SMC fan housing mould material in advance and finish mould on time.
5. We will send u working report every week so that u will know our mould progress.
6. Sending trial samples freely to your country for confirm.
7. Packing SMC fan housing mould and prepare everything well for mould shipment.
8. Hard Working, Sincerity, Honesty, Responsibility is our personality.

The displayed pictures is only for your reference.We can make different kinds of SMC,BMC,GMT Compression mold

according to customer's requirements.

UTrust Mould can make many type of compression moulds, such as SMC moulds, BMC moulds, GMT moulds...We make compression mould have many years. In the past 2 years, we taking over 30 sets SMC mould orders, each year from Australia, Holland, Russian, UK...The range could be classified into automotive, bath accessories, equipment, meter box and so on.

UTrust Mould has rich experience in manufacturing different kinds of SMC moulds,BMC moulds,here list some items for reference:

1) Automobile SMC mould(cars,trucks and caravan etc)

2)Sanitary Series SMC mould(shower base,bathroom suites and hygienic surface etc)

3)Building & Construction Industries(civil engineering and household fixtures)

4)Electrical & Electronic SMC mould(housings,fuses and switchgear etc)

5)SMC door skin mould

Documents for Mold Shipment
1. Tool check-list.
2. Steel certifications.
3. Steel dimensions report.
4. Mold tryout process sheet.
5. Tool assembly drawing printings.
6. Part drawing and latest dimensions report.
7. CD contains 2D & 3D mold drawing, electrode data and all above information.

If you have any new SMC/BMC/GMT compression mould project, please sent your 2D/3D drawing or sample picture with whole of dimentions to us, we will reply your soon.

• Taizhou Huangyan UTrust Mould Company is located at the Hometown of Chinese Mould—Huangyan, Zhejiang Province, where there is beautiful scenery and convenient transportation. UTrust Mould has been committed to the development and production of fiber reinforced plastic mould (like SMC mould, BMC mould, GMT mould and LFT mould) and plastic injection mould for more than ten years. Our business scope includes SMC sanitary appliance mould, SMC automobile covering part mould, SMC/BMC household appliance mould, composite material mould, auto parts injection mould, packing mould and commodity mould.


• UTrust is trustworthy due to our professional quality. We attach great importance to team building and technical innovating and make continuous progress towards the standard of “higher efficiency and lower energy”. Advanced CAD/CAE/CAM/CAQ software-assisted research and development of mould and quality control, high-precision equipment for processing and measuring, high-quality mould Steels and standard parts, all these together guarantee the quality of our mould; continuously-optimized mould procedure and scientific project management ensure a shorter period. Accordingly, UTrust Mould has won good reputation from our customers at home and abroad.


• UTrust Mould will offer our integrated product solutions and quality service with warm heart to our customers. Good, better, best. We pursue the perfect quality and increasingly raised customer satisfaction. We are committed to a global supplier for top-quality optimized mould.

 

• UTrust Mould will continue to cooperate with our new or old customers in a wider field by the principles of honesty and trust, and work together to seek common development.

FAQ:

1.How about your quality control?
We have professional QC team to control mold quality from raw material,machining to the final mould testing parts,as we realize that quality control is the first priority to run business successfully,and the Quality is the life of enterprise.

2.What's your lead time?
For most mold,normally 45 to 60 working days ( not including Chinese official holidays ) after deposit received and mold drawings approved.

3.How to approval samples?
1) You can come to our factory to see the mold testing directly.
2) We could send samples by DHL, TNT, Fedex, and we can send mold running video and molding parts dimension inspection report to you by email.

4.What about your after service?
1 year under normal use procedure,Spare part which is non-man made damaged will be offered for free within one year, and you can contact us at any time if you need help.